Vortex CV-HS Meter for Natural Gas

Our CV-HS Vortex meter employs the use of Piezoelectric crystals as sensors, mounted in the flow body downstream of the shedder bar.

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The meter of choice for high pressure saturated and super-heated steam

 

The Cadillac® High Sensitivity (CV-HS) Vortex Meter is a rate and totalizing meter which is capable of measuring liquid, steam and gas. Due to its rugged design it is particularly suitable for direct saturated steam measurement. In any steam system the Cadillac® Vortex Meter is the number one technology choice due to Cadillac®’s accuracy, linearity, reliability and rangeability.

Like many other flow meters, the Cadillac® Vortex Meter is a velocity measuring device which computes flow by multiplying the effective cross sectional area of the flow meter with the detected fluid velocity. The meter has no moving parts and consists of a meter & bluff body (shedder bar) and amplifier assembly. It detects velocity by measuring the frequency of the vortices, as they peel off the shedder bar of the flow meter. The frequency of these “Karman” vortices is directly proportional to the velocity of the moving fluid, whether this is a gas or liquid.

Technical Product Guide

Cadillac Vortex CV-HS Meter

Explore the CV-HS high-sensitivity vortex meter for measuring liquid, steam and gas flow. This guide covers applications, operating principles, configurations, performance, sizing, installation, dimensions and model-selection guidance.

High-Sensitivity Vortex Meter

Cadillac Vortex CV-HS Meter Overview

The Cadillac Vortex CV-HS is a high-sensitivity rate and totalizing flow meter designed to measure liquids, steam and gases. Its no-moving-parts construction makes it particularly suitable for demanding direct-steam, natural-gas, energy-management and industrial process applications.

The meter determines flow velocity by measuring the frequency of Karman vortices generated as the process medium passes a precisely shaped shedder bar. Because vortex frequency is directly proportional to fluid velocity, the electronics can calculate instantaneous flow rate and accumulated flow from the calibrated meter factor.

Published Accuracy

±1.0% of reading for liquid, gas and steam within the applicable calibrated operating range.

Wide Turndown

Typically 15:1, with turndown up to 30:1 possible when the meter is selected and sized for best fit.

No Moving Parts

The robust vortex-shedding design reduces mechanical wear and supports reliable long-term operation with low maintenance.

Steam, Gas and Liquid Measurement

CV-HS Applications

The CV-HS can be applied where accurate flow-rate and totalized-flow information is required for energy management, process monitoring, billing or internal cost allocation. Its high-sensitivity design is intended to improve low-flow measurement and usable rangeability when the meter is correctly sized.

Steam Measurement

  • Direct saturated-steam measurement
  • Superheated-steam applications with appropriate compensation
  • Boiler-house flow monitoring
  • Point-of-use steam measurement
  • Campus and district steam-distribution systems

Natural Gas and Process Gas

  • Natural-gas boiler fuel-flow measurement
  • Process-gas monitoring
  • Gas consumption and cost-allocation systems
  • Building and plant energy-management systems
  • Compensated mass-flow applications using pressure and temperature inputs

Energy and Process Systems

  • Energy-management and DCS data sources
  • District-wide metering systems
  • Customer billing from totalized flow
  • Internal cost distribution
  • Process monitoring from central control rooms
Karman Vortex Shedding

How the CV-HS Measures Flow

The CV-HS measures flow using the Karman vortex-shedding principle. As the process medium passes the meter’s shaped shedder bar, alternating vortices form downstream. The frequency at which these vortices are produced is directly proportional to the velocity of the moving fluid.

Piezoelectric sensing elements detect the alternating pressure or mechanical stress created by the vortices and convert it into electrical pulses. The meter electronics count the pulse frequency and apply the calibrated meter factor to calculate flow rate and accumulated flow.

Fluid Enters the Meter

Liquid, steam or gas flows through the meter body and approaches the shedder bar.

Alternating Vortices Form

Vortices peel away alternately from each side of the obstruction, creating a repeating pressure pattern.

Sensors Detect Frequency

Piezoelectric sensing converts the vortex-induced pressure pattern into a corresponding series of electrical pulses.

Electronics Calculate Flow

Pulse frequency is converted into instantaneous flow rate and accumulated total using the calibrated K-factor.

Flow Outputs

Published configurations provide a 4–20 mA analog signal, with pulse-output capability also identified in current product information. An optional LCD indicator/totalizer can display instantaneous and accumulated flow in selected engineering units.

Mass-Flow Compensation

Compressible-fluid applications may require pressure and temperature compensation. Published MASS electronics incorporate temperature measurement and fluid-property lookup tables. Gas and superheated steam applications require an external pressure input under the published arrangement.

Published Meter Options

Configurations, Electronics and Outputs

The CV-HS is available in multiple mechanical and electronic configurations. The correct combination depends on pipe size, installation access, operating conditions, required indication and the type of flow information needed by the control or energy-management system.

Configuration Item Published Options and Guidance
Meter construction Wafer, insertion and hot-tap insertion configurations.
Indication Local indication, remote indication or a blind electronics housing.
Flow information Instantaneous and accumulated flow can be displayed locally. Remote rate and total information depends on the selected electronics and output configuration.
Analog and pulse outputs Published product information identifies 4–20 mA analog and conditioned pulse-output capability.
Standard electronics The legacy general specification identifies 14–36 VDC, two-wire electronics with a 4–20 mA output.
MASS electronics Published MASS electronics include integral temperature measurement and ideal-gas or steam property tables. Gas and superheated-steam service requires an external pressure input.
Calibration The current product information states that the meter is calibrated and supplied with a NIST calibration certificate.
Remote installation The legacy brochure states a maximum interconnecting-cable length of 300 feet between the remote electronics and flow tube. Confirm the current limit for the selected electronics.

Wafer Configuration

The published legacy model structure identifies wafer bodies from ¾ inch through 4 inches. A newer natural-gas application drawing refers to ½-inch through 4-inch wafer meters, so the currently available lower size must be confirmed during selection.

Insertion and Hot-Tap Configurations

Legacy information describes insertion and hot-tap insertion configurations for line sizes from 2 through 48 inches. Final insertion length, mounting hardware, valve assembly and pressure rating must be checked for the actual pipe and service.

Selection Limits

Performance and Meter Sizing

CV-HS performance depends on the process medium’s ability to generate stable, measurable vortices. The low-flow threshold is influenced by fluid velocity, density and Reynolds number. At high flow, the usable range is limited by the strength and separation of the vortex signal.

The meter should therefore be selected from actual operating data rather than nominal pipe size alone. Cadillac Meter requires the process medium, pressure, temperature and expected minimum and maximum flow rates to verify suitability and determine the appropriate meter configuration.

Performance Parameter Published Guidance
Accuracy ±1.0% of reading for liquid, gas and steam within the applicable calibrated operating range.
Typical turndown Typically 15:1, with up to 30:1 possible when the meter is selected and sized for best fit.
Typical gas upper velocity 250 feet per second in both the current webpage and legacy brochure.
Typical liquid upper velocity The current webpage states 33 feet per second, while the legacy brochure states 25 feet per second. Confirm the applicable limit for the selected meter.
Pressure and temperature Published sources contain conflicting limits. Confirm the complete operating envelope for the meter body, sensing assembly and selected electronics.
Required sizing information Process medium, line size, pressure, temperature, minimum flow, normal flow, maximum flow, available straight run and required output.

Low-Flow Performance

At very low velocity, the process medium may not generate a vortex signal strong enough for reliable measurement. Fluid density, viscosity, pressure, temperature and Reynolds number all affect this cutoff point.

Best-Fit Selection

Selecting a meter that operates in the stronger portion of its usable range can improve low-flow performance and total turndown. This may require a meter body smaller than the existing process pipe.

Installation Influence

Accuracy outside the stated range can deteriorate, and the extent of that deterioration depends partly on the quality of the installation and the flow profile reaching the meter.

Legacy Published Selection Reference

Saturated Steam Flow Ranges

The following legacy table provides published minimum-to-maximum saturated-steam flow ranges in pounds per hour at selected operating pressures. It is a preliminary selection reference and should not replace application-specific sizing by Cadillac Meter.

On smaller screens, scroll horizontally to view the complete table.

Saturated steam flow in lb/hr
Meter Size 5 psig 10 psig 20 psig 50 psig 100 psig 150 psig
¾ in 8–132 11–204 14–280 16–410 23–702 29–980
1 in 14–220 18–331 22–454 27–676 38–1,158 48–1,620
1½ in 31–537 42–780 51–1,070 65–1,616 92–2,850 110–4,000
2 in 55–901 68–1,287 84–1,763 115–2,775 170–4,760 215–6,670
3 in 120–2,005 150–2,834 185–3,884 255–6,210 385–10,650 480–15,000
4 in 215–3,500 260–4,881 320–6,688 455–11,000 670–18,550 830–26,000
6 in 498–7,920 588–11,077 725–15,179 1,050–24,500 1,500–42,000 1,900–58,900
8 in 850–15,200 1,017–19,181 1,255–26,280 1,800–47,000 2,600–81,000 3,300–115,000
10 in 1,372–23,940 1,603–30,234 1,980–41,430 2,915–74,080 4,175–126,990 5,235–178,110
12 in 1,900–34,000 2,275–42,915 2,810–58,805 4,050–106,000 5,900–180,000 7,400–253,000
Straight-Run and Flow-Conditioning Guidance

CV-HS Installation Requirements

A vortex meter requires a stable velocity profile at the shedder bar. Improperly located reducers, elbows, valves or other disturbances can distort the flow profile and reduce measurement accuracy, repeatability and usable turndown.

Current Cadillac Meter guidance calls for at least ten nominal pipe diameters of straight run upstream and five nominal pipe diameters downstream when reducer or expander piping is used. Disturbance-specific requirements should be confirmed during application review.

Upstream Straight Run 10D minimum

Provide at least ten nominal meter diameters of straight pipe upstream under the published reducer and expander arrangement.

Downstream Straight Run 5D minimum

Provide at least five nominal meter diameters of straight pipe downstream under the published installation arrangement.

General Installation Checklist

  • Install the meter in the specified direction of flow.
  • Keep the meter away from severe upstream disturbances unless the complete layout has been reviewed.
  • Support adjoining pipework so external loading is not transferred to the meter assembly.
  • Confirm that the pressure and temperature ratings apply to the complete meter, mounting hardware and electronics.
  • Provide safe isolation and depressurization procedures before installation or removal.

Insertion and Hot-Tap Guidance

  • The alignment arrow must point in the direction of flow.
  • Verify the required insertion depth for the actual internal pipe diameter.
  • Legacy hot-tap guidance calls for a 1½-inch full-port FNPT ball or gate valve.
  • Confirm the permitted valve-assembly height against the supplied dimensional drawing.
  • Use application-appropriate pressure-rated insertion hardware and an approved hot-tap safety procedure.
Compensated Gas-Flow Measurement

CV-HS Natural-Gas System Integration

The published natural-gas arrangement combines the CV-HS vortex meter with pressure and temperature transmitters and a wall-mounted CMASS system. These inputs allow the system to compensate for changing gas conditions and calculate the required corrected or mass-flow result.

The illustrated system can provide isolated analog or pulse outputs and can interface with a building-automation system using the selected communication option. Exact input, output and protocol requirements should be defined before the equipment is ordered.

CV-HS vortex meter and CMASS compensated natural-gas flow measurement application diagram
Published CMASS/CV-HS natural-gas arrangement showing the vortex-meter input, pressure and temperature transmitters, wall-mounted electronics, building-automation outputs and the illustrated straight-run requirements. Select the diagram to view the full-size image.

Flow Input

The CV-HS supplies the primary vortex flow signal to the CMASS system and is shown as loop-powered by the enclosure.

Compensation Inputs

Pressure and temperature transmitters provide the additional measurements needed to compensate for changing natural-gas conditions.

System Outputs

Published options include isolated 4–20 mA or pulse outputs and Modbus or BACnet communication with the building-automation system.

Legacy Dimensional Reference

Dimensions and Model-Code Guidance

Published CV-HS literature includes wafer, insertion and hot-tap insertion arrangements. The following wafer dimensions and model-code options are legacy selection references. Confirm all dimensions, materials, ratings and option codes on the current quotation and approved submittal drawing before fabrication.

Published Wafer Meter Dimensions

Dimensions are in inches. On smaller screens, scroll horizontally to view the complete table.

Dimension ¾ in 1 in 1½ in 2 in 3 in 4 in 6 in
W 0.75 0.75 0.75 0.75 1.25 1.50 2.00
H 12.75 13.13 14.00 14.75 16.00 17.50 19.50
E 2.25 2.63 3.50 4.25 5.50 7.00 9.00
C 5.50 5.50 5.50 5.50 5.50 5.50 5.50
B 5.00 5.00 5.00 5.00 5.00 5.00 5.00
A 11.63 11.82 12.25 12.63 13.25 14.00 15.00
Weight 5 lb 5 lb 6 lb 7 lb 11 lb 16 lb 26 lb

Legacy CV-HS Model-Code Structure

Code Position Published Meaning
Product CV — Cadillac Vortex flow meter
HS — high-sensitivity wafer or insertion meter
Meter size A ¾ in; B 1 in; C 1½ in; D 2 in; E 3 in; F 4 in; G 6 in; H 8 in; I 10 in; J 12 in; K 14 in; L 16 in; N 18 in. Consult the factory for larger sizes.
Electronics S — standard electronics
M — mass electronics with integral RTD
Converter arrangement II — integral indicator/totalizer
IN — integral blind converter
RC — remote converter
Meter body W — wafer style
I — insertion style
HT — hot-tap insertion style
Rating and approval The legacy structure identifies ANSI Class 150 and 300 wafer options, a 900-psig insertion testing option and optional FM approval. Confirm current pressure classes, tests and certifications.
Information for Quotation

CV-HS Selection Checklist

Provide the following application information so Cadillac Meter can verify the usable flow range, select the correct meter style and electronics, and confirm the installation requirements for the proposed service.

01 Measured medium and composition
02 Pipe size, schedule and material
03 Minimum, normal and maximum flow
04 Minimum, normal and maximum pressure
05 Minimum, normal and maximum temperature
06 Required volumetric, corrected or mass-flow result
07 Required rate, total and display units
08 Wafer, insertion or hot-tap preference
09 Available upstream and downstream straight run
10 Nearby elbows, valves, reducers and disturbances
11 Local, remote or blind electronics
12 4–20 mA, pulse and communication requirements
13 Required pressure class and wetted materials
14 Area classification and required approvals
Complete Technical Reference

Download the CV-HS Technical Guide

Keep the complete product, performance, sizing, installation, dimensional and model-selection guidance available for engineering review or quotation preparation.