Cadillac Meter Application Guide

Hot & Chilled Water Flow Measurement

Accurate, repeatable flow measurement for hydronic heating, chilled-water cooling and energy-management systems—without the wear, restricted flow paths and frequent maintenance associated with traditional mechanical meters.

CMAG Magnetic EMAG Magnetic CU-TE Ultrasonic
Application Overview

Reliable Flow Data for Hydronic Heating and Cooling

Hot- and chilled-water systems depend on accurate flow measurement to monitor circulation, assess system performance and support effective energy management. Inaccurate or inconsistent readings can make it difficult to understand how efficiently heating and cooling energy is being distributed.

Cadillac Meter offers both magnetic and ultrasonic technologies for these water-based applications. The appropriate technology depends on the fluid, available piping, required outputs, installation conditions and whether an intrusive or non-intrusive measurement method is preferred.

Technology Comparison

Why Facilities Are Moving Beyond Mechanical Flow Meters

Traditional mechanical meters have long been used in hot- and chilled-water systems. Modern magnetic meters provide an obstruction-free alternative designed to reduce maintenance and support more consistent measurement across varying system loads.

Traditional Technology

Mechanical Flow Meters

Measuring components

Moving components interact directly with the flowing water and may be affected by wear over time.

Flow path

Internal measuring elements can introduce an obstruction into the pipe.

Maintenance

Mechanical wear may create a need for inspection, servicing or recalibration.

Changing loads

Limited turndown can make broad seasonal and variable-flow operating ranges more difficult to measure.

Modern Alternative

Magnetic Flow Meters

No moving measuring parts

Fluid velocity is detected electromagnetically, without a mechanical measuring element in the flow.

Unobstructed flow tube

The full-bore design provides an obstruction-free path through the meter.

Reduced maintenance burden

With no moving parts in the measuring system, routine mechanical wear is eliminated.

Useful system outputs

Rate and totalized-flow information can be transmitted through analog or pulse outputs for system monitoring.

Important: Magnetic flow meters require an electrically conductive liquid. Water and many water-based hydronic fluids are suitable, but final meter selection should always confirm fluid conductivity, temperature, pressure, pipe size and installation conditions.

Measurement Technologies

Magnetic and Ultrasonic Flow Measurement

Cadillac Meter supports hot- and chilled-water applications with two different measurement approaches. Magnetic meters provide full-bore inline measurement for conductive liquids, while the CU-TE compact ultrasonic meter measures liquid flow non-intrusively.

Inline Measurement

Magnetic Flow Meters

Magnetic meters apply Faraday’s law of electromagnetic induction. Coils create a magnetic field across the flow tube. As conductive liquid moves through that field, electrodes detect an induced voltage proportional to the liquid’s velocity.

Velocity becomes volumetric flow The electronics combine the measured velocity with the flow-tube area to calculate the flow rate.
  • No moving measuring components
  • Full-bore, obstruction-free flow path
  • Suitable for electrically conductive water-based fluids

Non-Intrusive Measurement

Compact Ultrasonic Meter

The Cadillac CU-TE uses ultrasonic signals to measure liquid flow without placing a mechanical measuring element in the fluid path. It provides both flow-rate and totalized-flow information for compatible liquid applications.

Non-intrusive sensing Flow is determined ultrasonically rather than through a rotating or obstructive mechanical element.
  • No moving measuring components
  • Rate and totalized-flow measurement
  • Compact option for compatible liquid systems

Technology selection matters: fluid properties, pipe size, available straight run, system temperature, operating pressure, required accuracy and control outputs should all be reviewed before selecting a meter.

Common Applications

Where Hot and Chilled Water Flow Measurement Is Used

Accurate water-flow data supports system control, performance assessment, thermal-energy calculations and consumption reporting across commercial, institutional and industrial facilities.

Chilled-Water Systems

Measure chilled-water circulation between chillers, pumps, distribution piping and building cooling equipment.

Hydronic Heating

Monitor hot-water flow through boilers, heat exchangers, heating loops and other hydronic distribution equipment.

Central Energy Plants

Track water movement through central heating and cooling plants serving multiple buildings or large facilities.

Variable-Flow Systems

Follow changing flow rates produced by variable-speed pumps as building heating and cooling demand rises or falls.

Thermal-Energy Measurement

Supply flow data used with temperature measurements to calculate heating or cooling energy consumption.

Building Submetering

Measure consumption by building, tenant, department or process for allocation, benchmarking and energy-management purposes.

Flow Measurement Is Often One Part of a Larger Energy System

Cadillac Meter can help identify whether the application needs flow measurement alone or a complete BTU energy-measurement configuration.

Discuss Your Application
Selection Guidance

Choosing the Right Flow Meter

No single meter is automatically correct for every hydronic system. Selection should reflect the available piping layout, fluid characteristics, required measurement range, installation method and connection to the building or energy-management system.

Limited Piping Space

CMAG Magnetic Flow Meter

The CMAG uses a specialized flow-tube and coil design intended for installations where a fully developed flow profile or long piping straight runs are unavailable.

Consider CMAG when:

  • Mechanical-room space is restricted
  • The project involves a difficult retrofit
  • A broad range of changing flow rates must be measured
View the CMAG Meter

Conventional Inline Layout

EMAG Magnetic Flow Meter

The EMAG uses a traditional magnetic flow-tube design and provides an economical option where the required flow profiling and piping straight run can be provided.

Consider EMAG when:

  • Adequate straight piping is available
  • An economical full-bore magnetic meter is required
  • The liquid is electrically conductive
View the EMAG Meter

Non-Intrusive Measurement

CU-TE Compact Ultrasonic Meter

The CU-TE provides rate and totalized-flow measurement using ultrasonic technology, without a mechanical measuring component projecting into the liquid flow.

Consider CU-TE when:

  • Ultrasonic measurement is preferred
  • A compact meter configuration is needed
  • Both rate and totalized flow must be reported
View the CU-TE Meter

Installation guidance: piping requirements vary according to the selected model and nearby flow disturbances such as elbows, tees, valves, reducers and pumps. Confirm the disturbance-specific requirements and final meter configuration with Cadillac Meter before installation.

Recommended Solutions

Hot and Chilled Water Flow Meters

Explore the Cadillac Meter solutions suitable for hydronic heating, chilled-water cooling and related water-flow applications. Product listings below provide access to detailed specifications, installation guidance and downloadable technical resources.

Browse the Product Range

Compare Available Flow-Meter Options

Select a product below to review its operating range, specifications, available outputs and installation requirements.

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