EMAG Magnetic Flow Meter

The EMAG with its traditional flow tube design provides an economical alternative for those applications where some piping straight run or flow profiling is available.

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The Cadillac® EMAG Magnetic Flow Meter has been acknowledged as the industry standard for accuracy and electronics innovation.

The Cadillac® EMAG magnetic flow meter is capable of measuring liquids of all types and consistency while providing an obstruction free flow path. While the EMAG has a traditional flow tube/coil design the EMAG shares the same electronics platform as the CMAG. This provides the EMAG with the same electronics capabilities that enhance the CMAG’s performance and thus enhances the EMAG capabilities in a similar fashion. The result is a reduced flow profiling or piping straight run requirement in comparison to meters with the same flow tube design eliminating more than half of the piping straight run in comparison.

The EMAG with its traditional flow tube design provides an economical alternative for those applications where some piping straight run or flow profiling is available. With a common electronics platform shared with the CMAG, the EMAG has all the electronics features and options available as standard and an industry standard accuracy of +/- 0.50% of rate or reading. In any conductive liquid application the Cadillac® magnetic flow meter is the number one technology choice due to Cadillac® ’s accuracy, linearity, reliability and rangeability.

 

The Hot/Chilled Energy Water Flow Meter of Choice

 

With improved flow profiling requirements over traditional flow meters the EMAG makes an excellent choice for both Hot and Chilled water energy applications, where some piping straight run is available.The EMAG electronics capability allows retrofit areas with some flow profiling, without affecting the measurement accuracy. In addition, the EMAG has a turn-down of 100:1, which is suited for many applications with modulating flow rates that remain above 1 ft/sec.

 

The Water and Wastewater Industry Standard

 

With its improved flow profiling or piping straight run requirement the EMAG makes an optimal choice for both water and wastewater applications. With line sizes common above 16 inches the EMAG allows new designs to eliminate long piping straight runs in order to get an accurate and reliable flow measurement. This helps reduce the footprint of a building or other areas where the flow meters would be mounted. With increased wetted material selections most Water, including potable (NSF/ANSI 61 approvals), applications have also looked to magnetic flow meters as the preferred choice, especially in applications requiring analog (rate) or pulse (totalized) outputs.

Technical Product Guide

Cadillac® EMAG Magnetic Flow Meter

Explore the EMAG’s operating principle, applications, flow ranges, materials, electronics, dimensions, model structure and installation guidance for conductive-liquid measurement.

±0.50% Published Accuracy Typical 100:1 Turndown Full-Bore Flow Path No Moving Parts
EMAG Series

Product Overview

The Cadillac® EMAG is a rate and totalizing magnetic flow meter designed to measure conductive liquids through an unobstructed, full-bore flow path. With no moving parts in the measured stream, it provides an alternative to mechanical and insertion-style flow technologies in suitable water, wastewater and industrial applications.

The EMAG combines a traditional flow-tube and coil arrangement with the same electronics platform used by the Cadillac CMAG. It is positioned as an economical magnetic-meter option for installations where some piping straight run or flow profiling is available.

Full-Bore Measurement

The meter body provides an obstruction-free flow path without moving measurement components in the liquid stream.

Published Accuracy

Published performance is ±0.50% of the reading when the meter is properly selected and installed with suitable flow profiling.

Wide Operating Range

A typical 100:1 turndown supports systems with changing flow demands when the meter is correctly sized for the application.

System Integration

Integral or remote electronics can provide indication, totalization and configured outputs for monitoring or control systems.

Selection requirement: Magnetic flow measurement requires a conductive liquid and a full pipe. Fluid properties, operating range, materials, temperature, pressure and installation conditions must be reviewed before ordering.

Conductive-Liquid Measurement

Applications and Selection Benefits

The EMAG is intended for conductive-liquid services across energy, water and industrial systems. Final suitability depends on the liquid, expected flow range, process conditions, wetted materials and available piping configuration.

Typical Applications

  • Hot and chilled water flow
  • Hydronic and energy-management systems
  • Cooling-tower water
  • Potable and general water service
  • Industrial and domestic wastewater
  • Reclamation and clarifier water
  • Aquifer injection water
  • Process water and water-based coolant
  • Water-based slurry
  • Campus, district-wide and DCS monitoring

Application review: Confirm liquid conductivity, chemical compatibility, minimum and maximum flow, process temperature, pressure, grounding and the available piping arrangement before final meter selection.

Faraday’s Law

How the EMAG Measures Flow

The EMAG operates according to Faraday’s law of electromagnetic induction. When a conductor moves through a magnetic field, it produces a voltage proportional to its velocity. Inside the EMAG, the conductive liquid acts as that moving conductor.

By measuring the induced voltage and applying the calibrated meter factor, the electronics calculate the liquid velocity and convert it into volumetric flow.

Magnetic Field

Encapsulated coils generate a magnetic field across the full-bore flow tube.

Induced Voltage

Conductive liquid moving through the field generates a voltage proportional to its velocity.

Electrode Detection

A pair of electrodes detects the voltage produced across the flowing liquid.

Flow Calculation

The converter combines measured velocity, flow-tube area and the meter-specific calibration factor.

Rate and Total

The calculated flow can be displayed, totalized and transmitted through configured outputs.

Meter-Specific Calibration

Each meter’s K-factor is documented during a NIST-traceable flow test completed before shipment. This factor relates the detected voltage and liquid velocity to the meter’s calculated volumetric flow.

Conductivity Requirement

Published EMAG information specifies a minimum liquid conductivity of 3 µS/cm. Liquid compatibility, grounding, empty-pipe conditions and the actual process environment must also be considered.

Published Product Data

General Specifications

The following specifications consolidate the current EMAG product information and the published technical brochure. Final materials, electronics, approvals and performance conditions must be confirmed for the ordered configuration.

Characteristic Published Specification
Measurement principle Electromagnetic flow measurement based on Faraday’s law
Flow path Full-bore body with encapsulated and rigidly retained coils; no moving measurement parts
Published accuracy ±0.50% of the reading with proper meter sizing, flow profiling and piping straight run
Typical turndown 100:1 or better when correctly sized for the operating range
Minimum conductivity 3.0 µS/cm
Published meter sizes Model structure lists ½ inch through 12 inches; consult Cadillac Meter for larger sizes and current availability
Electronics Integral or remote converter with instantaneous rate, indication and totalization
Analog output 4–20 mA
Pulse output Conditioned pulse; published brochure lists an open-collector output rated to 30 VDC and 200 mA maximum
Communications Modbus RTU or Profibus PA listed as available options
Power supply 100–240 VAC, 50/60 Hz; optional 24 VDC
Power consumption Current product page lists approximately 19 W; confirm the requirement for the selected converter
Diagnostics Empty-pipe detection with alarm or digital-contact capability
Calibration NIST-traceable flow test and calibration certificate

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Specification control: EMAG documents have been issued at different dates. The quotation and project submittal should be treated as the controlling source for the final meter size, materials, electronics, power consumption, communications and approvals.

Preliminary Meter Selection

Flow Range and Wetted Materials

The published EMAG brochure lists the following minimum and maximum volumetric spans for the 4–20 mA output. These figures support preliminary sizing only. Final meter selection must be based on the actual minimum, normal and maximum operating flow.

Nominal Meter Size Published Minimum Span Published Maximum Span
½ inch 0–0.25 GPM 0–25 GPM
1 inch 0–0.75 GPM 0–75 GPM
1¼ inches 0–1.25 GPM 0–125 GPM
1½ inches 0–1.75 GPM 0–175 GPM
2 inches 0–3 GPM 0–300 GPM
2½ inches 0–4.75 GPM 0–475 GPM
3 inches 0–6.5 GPM 0–650 GPM
4 inches 0–10 GPM 0–1,000 GPM
5 inches 0–17.5 GPM 0–1,750 GPM
6 inches 0–25 GPM 0–2,500 GPM
8 inches 0–50 GPM 0–5,000 GPM
10 inches 0–70 GPM 0–7,000 GPM
12 inches 0–100 GPM 0–10,000 GPM
14 inches 0–120 GPM 0–12,000 GPM
16 inches 0–160 GPM 0–16,000 GPM
18 inches 0–200 GPM 0–20,000 GPM

On smaller screens, swipe horizontally to view the complete table. Consult Cadillac Meter for current availability above 12 inches.

Published Liner Options and Temperature Ranges

Polyurethane

−4°F to 140°F

Published for meter sizes from ½ inch through 16 inches.

FEP (Teflon)

−4°F to 212°F

Published for meter sizes from ½ inch through 10 inches.

PTFE (Teflon)

−4°F to 250°F

Published for larger meter sizes from 12 through 24 inches.

Electrode Materials

Published choices include 316L stainless steel and Hastelloy C. Confirm compatibility with the measured liquid.

Grounding Rings

Published choices include no grounding ring, 316 stainless steel, Hastelloy C or another material selected for the application.

Material selection: Temperature range alone does not establish compatibility. Confirm the liquid chemistry, concentration, temperature, pressure and expected service conditions before choosing the liner, electrodes and grounding-ring material.

2024 Published Guidance

Installation and Straight-Run Guidance

Cadillac Meter’s April 2024 comparison presents a general EMAG arrangement of 3 nominal pipe diameters upstream and 1 diameter downstream for the published ±0.50% accuracy.

This is materially shorter than the 10-diameter upstream and 5-diameter downstream arrangement used for the traditional magnetic flow-meter comparison in the same document.

Comparison Arrangement

Traditional Magnetic Flow Meter

Conventional straight-run arrangement shown in the 2024 comparison graphic.

10D Upstream
FLOW
METER
5D Downstream

D = nominal flow-meter diameter.

Latest General Guidance

Cadillac EMAG

General straight-run arrangement presented for the EMAG in the April 2024 comparison.

3D Upstream
EMAG
1D Downstream

Published as general guidance for ±0.50% accuracy.

Application-Specific Confirmation Required

The 3D-upstream and 1D-downstream arrangement is general published guidance. It does not replace a review of the actual piping system. Confirm the required straight run during meter selection whenever valves, elbows, tees, expanders, reducers, pumps, multiple disturbances or non-ideal flow profiles are located near the meter.

Installation Review Checklist

Full Pipe

Select an orientation and location where the meter tube remains completely filled during measurement.

Nearby Disturbances

Identify valves, bends, tees, transitions and pumps located upstream or downstream of the meter.

Grounding

Confirm the piping material, electrical grounding arrangement and whether grounding rings are required.

Service Access

Allow suitable clearance for the converter, wiring, inspection and future maintenance access.

ANSI Class 150 Configuration

Dimensions and Published Weights

The current EMAG product page publishes the following dimensions and weights for ANSI Class 150 configurations. Confirm certified dimensions, flange drilling and final shipping weight for the exact ordered meter before pipe fabrication or installation.

L1 Flange face-to-face length
L2 Pipe centerline to top of integral converter
L3 Published overall top-to-bottom dimension
Meter Size L1 Face-to-Face L2 Centerline-to-Top L3 Top-to-Bottom Published Weight
½ inch 7.9 in 8.1 in 10.0 in 20 lb
1 inch 7.9 in 8.5 in 10.9 in 22 lb
1¼ inches 7.9 in 8.7 in 11.3 in 25 lb
1½ inches 7.9 in 8.9 in 11.6 in 28 lb
2 inches 7.9 in 9.3 in 12.3 in 32 lb
2½ inches 7.9 in 9.8 in 13.2 in 40 lb
3 inches 7.9 in 10.0 in 13.6 in 47 lb
4 inches 9.8 in 10.4 in 14.5 in 61 lb
5 inches 9.8 in 11.2 in 16.1 in 80 lb
6 inches 11.8 in 11.8 in 17.3 in 106 lb
8 inches 13.8 in 12.8 in 19.3 in 145 lb
10 inches 17.7 in 13.5 in 21.4 in 205 lb
12 inches 19.7 in 14.5 in 23.2 in 318 lb
14 inches 21.7 in 15.4 in 25.0 in 379 lb
16 inches 23.6 in 16.5 in 27.5 in 465 lb
18 inches 23.6 in 17.4 in 29.6 in 503 lb
20 inches 23.6 in 18.3 in 31.7 in 590 lb
24 inches 23.6 in 20.5 in 26.2 in 897 lb

On smaller screens, swipe horizontally to view the complete table.

Fabrication warning: Do not use this summary table as a certified dimensional drawing. Obtain the approved project submittal for the exact meter size, converter arrangement, liner, flange configuration and selected accessories before finalising pipework or structural supports.

Published Configuration Codes

Model Number Structure

The published EMAG model structure identifies the meter size, converter arrangement, flange configuration, electrode material, liner, grounding-ring material and selected approvals. Use these codes as a configuration guide rather than a substitute for a current quotation.

Code Group Code Published Description
Meter series EMAG Cadillac magnetic flow meter
Meter size A ½ inch
B 1 inch
C 1¼ inches
D 1½ inches
E 2 inches
F 2½ inches
G 3 inches
H 4 inches
I 5 inches
J 6 inches
K 8 inches
L 10 inches
M 12 inches; consult Cadillac Meter for larger sizes
Converter II
RC
Integral converter with indicator/totalizer
Remote converter
Meter body F-150 Flanged body, ANSI Class 150
Electrode material S
H
316L stainless steel
Hastelloy C
Liner material U
F
P
Polyurethane
FEP
PTFE
Grounding ring W
S
H
X
Without grounding rings
316 stainless steel
Hastelloy C
Other specified material
Approval option FM FM approval where specified and currently available

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Information to Provide With a Request for Quotation

Flow Conditions

Minimum, normal and maximum flow rate with the required engineering units.

Process Conditions

Liquid description, conductivity, operating temperature and pressure.

Piping Arrangement

Pipe size, flange standard, available straight run and nearby flow disturbances.

Wetted Materials

Required liner, electrode and grounding-ring material compatibility.

Converter Arrangement

Integral or remote electronics and the required interconnecting cable length.

Electrical Requirements

Power supply, analog and pulse outputs, communications and required approvals.

Ordering control: Model codes and available options may change. Cadillac Meter should confirm the complete model number and current availability before an order is placed.

Technical Support and Selection

Need Help Selecting an EMAG?

Download the complete technical guide or contact Cadillac Meter with your liquid, flow range, pipe size, process conditions, material requirements and available straight run.

Selection Reminder Final specifications and installation requirements should be confirmed in the quotation and approved project submittal.