Cadillac® Vortex CV-HS Meter for Steam

Cadillac®  Vortex CV-HS Meter – Applications

The Cadillac® Vortex CV-HS Meter is the meter of choice for high pressure saturated and super-heated steam This meter can be applied effectively for the following purposes:

• Data Source for energy management system, DCS, district-wide systems.
• Energy-Customer Billing from accurately totalized flow measurements.
• Basis for internal cost distribution using campus-wide systems.
• Process monitoring from central control rooms.
• Direct Steam measurements at both Boiler and point of use locations.
• Natural Gas measurements for Boiler fuel flow.

Cadillac®  Vortex CV-HS Meter – Features

Cadillac® Vortex CV-HS Meter includes the following features:

Accuracy

+/-1.0% of the reading for liquids, gas, and steam.

Rangeability

Typically 15 to 1 turndown or up to 30 to 1 if sized for “Best Fit”. With seasonal steam load variation, the need for a large turndown is essential. Cadillac® Vortex Meters will accurately measure all load requirements with proper sizing.

Longevity

With no moving parts and through simple robust design the MTBF of the shedder bar is 50 years. With proper system maintenance Cadillac® Vortex Meters will provide reliable, accurate service beyond all flow technologies.

Modern Electronics

Meters are equipped with electronics capable of registering locally, remotely or interfacing with an energy management system. Built to withstand the toughest conditions.

Cadillac®  Vortex CV-HS Meter – Operation Principles

Cadillac®  Vortex CV-HS Meter  includes the following features:

The “Karman” vortex meter principle is clearly illustrated by a flag waving in the wind. As the air passes across the flag pole, vortices peel off and the flag is shaped by these pressure areas. You will notice that, at low wind velocity, the flag will move slowly from side to side. As the wind increases, the flag will start to flutter and ripple, representing the increased frequency and intensity of these flag pole generated vortices as they pass. Wind velocity can thus be determined by measuring the frequency of that flutter.

The shedder bar of the Cadillac® Vortex Meter is a solid piece of metal machined into a shape to maximize the strength of the vortex. As this vortex peels off, it temporarily causes a low-pressure area on one side, which puts sideways stress on the shedder bar. This stress is detected by embedded pressure sensitive piezoelectric crystals, which produce a voltage spike when compressed. By detecting and counting the frequency of these spikes, we can establish fluid velocity. Each vortex meter is tested to determine the relationship between velocity/flow rate and vortex frequency, which results in a meter K-factor expressed in “Pulses/Gallon”. This volumetric relationship is then converted to relative engineering units, which the flow meter converter can then retransmit via a 4-20 mADC current signal or conditioned pulse.

An optional LCD Indicator/Totalizer can display and totalize in engineering units of the users choice. For compressible mediums, such as gases and steam, the meter amplifier can correct for temperature and pressure with the MASS option, which includes a temperature element in shedder bar and look up tables for ideal gases and steam. For mediums other than saturated steam an external pressure source must be provided as shown in the drawing below. Outputs from the meter with the MASS option are compensated and linear for the compressible medium being measured.

Cadillac®  Vortex CV-HS Meter – Dimensions

Cadillac®  Vortex CV-HS Meter  dimensions are outlined below:

Cadillac®  Vortex CV-HS Meter – General Specifications & Sizing

Cadillac® Vortex CV-HS Meter includes the following specifications:

• Meter will consist of a full-bore body, vortex shedding bar and remote or integral electronics.
• Meter available with local or remote indication or blind housings.
• Meter available with pulse and analog (4-20 mA) outputs.
• Instantaneous and totalized flow available at local indicator or remotely through outputs.
• Meter measures flow using the Karman vortex shedding principle.
• Vortices induce pulses generated from two piezoelectric crystals hermetically sealed & imbedded in shedder bar.
• Meter electronics shall be capable of direct MASS flow computation for saturated steam without external inputs.
• Meter provides one button auto tuning for setting noise immunity circuits.
• Operating pressure/temperature of meter shall be (Vacuum to 2100 psig)/( -40°F to 500°F)
• Meter will have typical turndown of 15:1, or up to 30:1 if sized for “Best Fit”.
• Meter will be calibrated to/and be provided with NIST calibration certificate.

Cadillac® Vortex CV-HS Meter – Sizing Information

The low-end performance of the meter is a function of the fluid’s ability to generate a vortex, which using ultrasonic technology is at the very threshold of when vortices for a given fluid are shed. This threshold is dependent on fluid velocity, density and Reynolds number. The high end of the flow meter is amplitude limited, which ultimately impacts the electronics ability to distinguish one vortex from another. In most cases, this represents 250 ft. /sec for gases and 33 ft. /sec for liquids.

To guarantee satisfactory performance, we will check every vortex meter application for suitability and will require process medium, pressure, temperature and expected minimum and maximum flow rates. For easy reference, we are providing you with a table (see below) for saturated steam at various pressures. The tables list the minimum and maximum flow capability, between which a flow measurement can be made at stated accuracy. Outside those limits, the accuracy will deteriorate somewhat, the extent of which will depend on the quality of the installation.

Cadillac®  Vortex CV-HS Meter – Installation

Cadillac® Vortex CV-HS Meter installation instructions are outlined below.To ensure proper operation, all Cadillac® Steam flow meters should be installed with proper flow conditioning. This requires certain minimum upstream and downstream straight piping runs.In many steam systems the meter body size will be reduced for optimum meter performance and rangeability. This requires a reducing spool piece as illustrated.With either reducer or expander piping ensure the upstream pipe length to be ten nominal pipe diameters or more, and downstream straight pipe to be five nominal pipe diameters or more.

HS Vortex Model Code